{"id":8517,"date":"2025-03-31T06:35:10","date_gmt":"2025-03-31T06:35:10","guid":{"rendered":"https:\/\/vntechgroup.com.vn\/?p=8517"},"modified":"2025-10-16T03:08:31","modified_gmt":"2025-10-16T03:08:31","slug":"measurement-equipment-in-fertilizer-production-line","status":"publish","type":"post","link":"https:\/\/vntechgroup.com.vn\/en\/measurement-equipment-in-fertilizer-production-line\/","title":{"rendered":"Measurement Equipment in Fertilizer Production Line"},"content":{"rendered":"<p>The granulation drying process is a commonly used method in the production of NPK fertilizer, DAP fertilizer, etc. Below are the key steps in this process:<\/p>\n<ul>\n<li><strong>Raw Material Preparation:<\/strong> Mixing <span style=\"text-decoration: line-through;\">key ingredients<\/span> main components such as Ammonia (NH\u2083), Phosphoric Acid (H\u2083PO\u2084), Potassium (KCl), Urea (CO(NH\u2082)\u2082), and Limestone (CaCO\u2083) in the desired ratio to create the appropriate fertilizer formulation (e.g., NPK 16-16-8, 20-10-10).<\/li>\n<li><strong>Preliminary Granulation:<\/strong> The mixed materials are fed into a <strong>Drum Granulator<\/strong>, where they form small granules with initial compression and size.<\/li>\n<li><strong>Granule Drying:<\/strong> The freshly formed fertilizer granules contain high moisture content (15-20%). A <strong>Rotary Dryer<\/strong> is used to reduce the moisture content below 5%, ensuring the required hardness and stability.<\/li>\n<li><strong>Cooling and Classification:<\/strong> The granules are cooled and screened to classify them according to standard size requirements.<\/li>\n<li><strong>Packaging:<\/strong> The qualified fertilizer granules are packaged for storage and transportation.<\/li>\n<\/ul>\n<p>This process ensures uniform fertilizer quality, meeting nutritional and size standards.<\/p>\n<p>Below is a compiled list of all the essential <strong>measurement equipment<\/strong> commonly used in the granulation drying production line. These instruments help control product quality, optimize operational processes, and save energy:<\/p>\n<h2><strong>1.Temperature Measurement Equipment<\/strong><\/h2>\n<ul>\n<li><strong>Temperature Sensors (RTD, Thermocouple):<\/strong> Monitor temperature inside the dryer.<\/li>\n<li><strong>PID Temperature Controller:<\/strong> Automatically regulates the drying temperature.<\/li>\n<\/ul>\n<p><img decoding=\"async\" class=\"alignnone size-medium wp-image-8499\" src=\"https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/Thiet-ke-chua-co-ten-300x274.png\" alt=\"\" width=\"300\" height=\"274\" srcset=\"https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/Thiet-ke-chua-co-ten-300x274.png 300w, https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/Thiet-ke-chua-co-ten.png 700w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/p>\n<h2><strong>2.Air humidity and Product Moisture Measurement Equipment<\/strong><\/h2>\n<p><strong>Air humidity Sensor:<\/strong> Measures the supply air to dryer.<\/p>\n<p><strong>Near-Infrared (NIR) Moisture Analyzer:<\/strong> Provides rapid, non-contact moisture measurement.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-medium wp-image-8500\" src=\"https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/THIET-BI-DO-LUONG-2-300x274.png\" alt=\"\" width=\"300\" height=\"274\" srcset=\"https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/THIET-BI-DO-LUONG-2-300x274.png 300w, https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/THIET-BI-DO-LUONG-2.png 700w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/p>\n<h2><strong>3. Pressure Measurement Equipment<\/strong><\/h2>\n<p>Pressure Sensors and Pressure Gauges: to monitor pressure in the dryer, compressed air system, and exhaust fan.<\/p>\n<p><strong> <img decoding=\"async\" class=\"alignnone size-medium wp-image-8501\" src=\"https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/THIET-BI-DO-LUONG-3-300x274.png\" alt=\"\" width=\"300\" height=\"274\" srcset=\"https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/THIET-BI-DO-LUONG-3-300x274.png 300w, https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/THIET-BI-DO-LUONG-3.png 700w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><img decoding=\"async\" class=\"alignnone size-medium wp-image-8503\" src=\"https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/THIET-BI-DO-LUONG-300x274.png\" alt=\"\" width=\"300\" height=\"274\" srcset=\"https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/THIET-BI-DO-LUONG-300x274.png 300w, https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/THIET-BI-DO-LUONG.png 700w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/strong><\/p>\n<h2><strong>4. <\/strong><strong>Flow Measurement Equipment<\/strong><\/h2>\n<p>Gas flowmeter: Measures the flow rate and totalizer of hot gas entering the drying chamber, compressed air, LPG\/CNG, steam.<\/p>\n<p>Liquid flowmeter: to measure the flow rate and totalizer of water, liquid-form materials (for dosing or controlling).<\/p>\n<p><strong><img decoding=\"async\" class=\"alignnone size-medium wp-image-8505\" src=\"https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/THIET-BI-DO-LUONG-1-300x274.png\" alt=\"\" width=\"300\" height=\"274\" srcset=\"https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/THIET-BI-DO-LUONG-1-300x274.png 300w, https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/THIET-BI-DO-LUONG-1.png 700w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/strong><\/p>\n<h2><strong>5. Level Measurement Equipment<\/strong><\/h2>\n<ul>\n<li><strong>Continuous Level Sensor:<\/strong> to monitor material levels in silos and mixing tanks.<\/li>\n<li><strong>High\/Low Level Sensor:<\/strong> to alarm when the material is reaching empty or full level.<\/li>\n<\/ul>\n<p><img decoding=\"async\" class=\"alignnone size-medium wp-image-8506\" src=\"https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/THIET-BI-DO-LUONG-2-1-300x274.png\" alt=\"\" width=\"300\" height=\"274\" srcset=\"https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/THIET-BI-DO-LUONG-2-1-300x274.png 300w, https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/THIET-BI-DO-LUONG-2-1.png 700w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/p>\n<h2><strong>6. Rotational Speed Measurement Equipment<\/strong><\/h2>\n<p><strong>\u00a0Rotational Speed Sensor:<\/strong> to monitor the speed of the dryer.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-medium wp-image-8507\" src=\"https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/THIET-BI-DO-LUONG-3-1-300x274.png\" alt=\"\" width=\"300\" height=\"274\" srcset=\"https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/THIET-BI-DO-LUONG-3-1-300x274.png 300w, https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/THIET-BI-DO-LUONG-3-1.png 700w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/p>\n<h2><strong>7 .<\/strong><strong>pH Measurement Equipment<\/strong><\/h2>\n<p>Online pH Sensor: to measure the pH of raw materials or mixing solutions.<\/p>\n<p><img decoding=\"async\" class=\"alignnone size-medium wp-image-8508\" src=\"https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/THIET-BI-DO-LUONG-4-300x274.png\" alt=\"\" width=\"300\" height=\"274\" srcset=\"https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/THIET-BI-DO-LUONG-4-300x274.png 300w, https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/THIET-BI-DO-LUONG-4.png 700w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/p>\n<h2><strong>8. Oxygen and Emission Measurement Equipment<\/strong><\/h2>\n<ul>\n<li><strong>O<\/strong><strong>\u2082<\/strong><strong> Concentration Sensor:<\/strong> to monitor oxygen levels in the flue gas, to check and adjust for optimizing furnace efficient.<\/li>\n<li><strong>Concentration of Emission Gas Analyzer (CO, CO<\/strong><strong>\u2082<\/strong><strong>, NOx, SOx):<\/strong> to track the exhaust gases to environment.<\/li>\n<\/ul>\n<p><img decoding=\"async\" class=\"alignnone size-medium wp-image-8509\" src=\"https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/THIET-BI-DO-LUONG-5-300x274.png\" alt=\"\" width=\"300\" height=\"274\" srcset=\"https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/THIET-BI-DO-LUONG-5-300x274.png 300w, https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/THIET-BI-DO-LUONG-5.png 700w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/p>\n<h2><strong>9. Vibration Measurement Equipment<\/strong><\/h2>\n<p><strong>Vibration Sensor:<\/strong> Monitors the operational condition of machinery<\/p>\n<p>&nbsp;<\/p>\n<h2><strong>10. Weight Measurement Equipment (Belt Scale)<\/strong><\/h2>\n<ul>\n<li><strong>Dynamic Belt Scale:<\/strong> Measures the mass of materials passing through the conveyor.<\/li>\n<li><strong>Load Cell:<\/strong> Measures the weight of materials in silos or storage tanks.<\/li>\n<\/ul>\n<p><img decoding=\"async\" class=\"alignnone size-medium wp-image-8510\" src=\"https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/THIET-BI-DO-LUONG-6-300x274.png\" alt=\"\" width=\"300\" height=\"274\" srcset=\"https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/THIET-BI-DO-LUONG-6-300x274.png 300w, https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/THIET-BI-DO-LUONG-6.png 700w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/p>\n<h2><strong>11. Pneumatic or Electrically Actuated Linear Control Globe Valve<\/strong><\/h2>\n<ul>\n<li>Controls the flow of hot gas or steam in the dryer.<\/li>\n<\/ul>\n<p><strong><img decoding=\"async\" class=\"alignnone size-medium wp-image-8511\" src=\"https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/THIET-BI-DO-LUONG-7-300x274.png\" alt=\"\" width=\"300\" height=\"274\" srcset=\"https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/THIET-BI-DO-LUONG-7-300x274.png 300w, https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/THIET-BI-DO-LUONG-7.png 700w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/strong><\/p>\n<h2><strong>12. Data Logger<\/strong><\/h2>\n<ul>\n<li>Used to collect, store, and monitor data from measurement sensors in the industrial system.<\/li>\n<\/ul>\n<p><img decoding=\"async\" class=\"alignnone size-medium wp-image-8512\" src=\"https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/THIET-BI-DO-LUONG-8-300x274.png\" alt=\"\" width=\"300\" height=\"274\" srcset=\"https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/THIET-BI-DO-LUONG-8-300x274.png 300w, https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/03\/THIET-BI-DO-LUONG-8.png 700w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/p>\n<p><strong>Contact Us:<\/strong><br \/>\nWe are committed to providing optimal solutions for measurement, control, and monitoring, along with professional services to fully meet our customers&#8217; needs.<\/p>\n<p>\u2014\u2014\u2014\u2014\u2014\u2014\u2014\u2013<br \/>\n<strong>VNTECH GROUP \u2013 Your Partner for Automation, Instrumentation &amp; Industrial Valves<\/strong><br \/>\n\ud83d\udcde <strong>Hotline:<\/strong> 0918 113 733<br \/>\n\ud83d\udce7 <strong>Email:<\/strong> info@vntechgroup.com.vn<\/p>\n","protected":false},"excerpt":{"rendered":"<p>The granulation drying process is a commonly used method in the production of NPK fertilizer, DAP fertilizer, etc. Below are the key steps in this process: Raw Material Preparation: Mixing key ingredients main components such as Ammonia (NH\u2083), Phosphoric Acid (H\u2083PO\u2084), Potassium (KCl), Urea (CO(NH\u2082)\u2082), and Limestone (CaCO\u2083) in the desired ratio to create the<\/p>\n","protected":false},"author":8,"featured_media":8904,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[209],"tags":[],"class_list":["post-8517","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-solutions"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v23.4 - 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