{"id":8643,"date":"2025-06-17T09:18:40","date_gmt":"2025-06-17T09:18:40","guid":{"rendered":"https:\/\/vntechgroup.com.vn\/?p=8643"},"modified":"2025-06-17T09:29:11","modified_gmt":"2025-06-17T09:29:11","slug":"level-measurement-and-sensor-signal-wire-break-monitoring-solution-for-tank-systems","status":"publish","type":"post","link":"https:\/\/vntechgroup.com.vn\/en\/level-measurement-and-sensor-signal-wire-break-monitoring-solution-for-tank-systems\/","title":{"rendered":"Level Measurement and Sensor Signal Wire Break Monitoring Solution for Tank Systems"},"content":{"rendered":"

In industries where numerous tanks hold either liquids or solids, accurate level measurement is crucial for ensuring operational efficiency and safety.<\/p>\n

Equally important is the ability to monitor sensor signal wire break faults, ensuring continuous system monitoring.<\/p>\n

This article presents a device system designed to meet these objectives.<\/p>\n

System Overview<\/strong><\/h1>\n

The system includes three identical tanks, each equipped with an NR4100 radar level sensor. The PR Electronics 4116 device (referred to as PR4116) reads the level signals from the sensors. The PR Electronics 4184 (referred to as PR4184) then sums up the signals from the PR4116 units to output the total liquid level across all three tanks.<\/p>\n

This configuration provides individual tank level data and the total liquid level, while also incorporating a mechanism to detect sensor wire break faults in each tank. It can send alerts to operators via warning lights or relay signals to a central control system.<\/p>\n

\"\"<\/p>\n

Technical Configuration<\/strong><\/p>\n

Each PR4116 is configured to receive 4\u201320 mA signals from the sensors and features galvanic isolation up to 2.3 kVAC, ensuring stable signals and excellent electromagnetic interference immunity. If a sensor fails or the wire is broken (resulting in 0 mA or abnormally low\/high signals), the PR4116 will detect it and trigger an alert via its relay output.<\/p>\n

The outputs of the PR4116 units are configured to provide 0\u201310 V signals, which are then connected in series to the PR4184’s input, utilizing its capability to handle high-voltage inputs (up to 300 VDC).<\/p>\n

Applications and Benefits<\/strong><\/p>\n

This level measurement and sensor wire break monitoring system is flexible and suitable for any application involving multiple tanks. A single PR4184 device can sum signals from up to 30 tanks. It is especially beneficial for industries that prioritize high accuracy and comprehensive monitoring of sensor and wiring conditions.<\/p>\n

Explore Products in This Application<\/strong><\/h2>\n

NR 4100 (UWT)<\/strong><\/h3>\n
    \n
  • NR 4100 (UWT)<\/strong><\/li>\n
  • Non-contact radar level measurement<\/li>\n
  • Suitable for liquids and solids<\/li>\n
  • Minimum dielectric constant: DK \u2265 1.1<\/li>\n
  • Material: PVDF<\/li>\n
  • Accuracy: \u00b12 mm<\/li>\n
  • Process and ambient temperature: -40\u00b0C to +80\u00b0C<\/li>\n
  • Max operating pressure: -1 bar to 3 bar<\/li>\n
  • Output: 2-wire 4\u201320 mA, HART<\/li>\n
  • Process connection: G 1″ DIN ISO 228-1 \/ NPT 1″ ANSI B 1.20.1 \/ R 1″ EN 10226 or 3\u201d flange, DN80<\/li>\n
  • Measuring range: up to 30 m (recommended up to 20 m for solids)<\/li>\n
  • Cable lengths: 5 m \/ 10 m \/ 25 m<\/li>\n
  • Protection rating: IP66\/68 (3 bar), Type 6P<\/li>\n
  • Food\/Pharma certifications: FDA, NSF\/ANSI\/CAN 61, or EG 1935\/2004<\/li>\n<\/ul>\n

    \"\"<\/p>\n

    PR 4116<\/strong><\/h3>\n
      \n
    • Input: RTD, TC, resistance, potentiometer, current (mA), and voltage (V)<\/li>\n
    • Provides >16 V loop power<\/li>\n
    • Output: current, voltage, and two relays<\/li>\n
    • Universal power supply: 21.6\u2013253 VAC \/ 19.2\u2013300 VDC<\/li>\n
    • Complies with NAMUR NE21<\/li>\n
    • Isolation voltage: 2.3 kVAC<\/li>\n
    • Easy programming and monitoring with PR 4500 display<\/li>\n<\/ul>\n

      \"\"<\/p>\n

      PR 4184<\/strong><\/h3>\n
        \n
      • Measures DC signals up to \u00b1300 V \/ \u00b1100 mA with resolution down to 25 mV \/ 0.5 mA<\/li>\n
      • Output: passive\/active current and buffered voltage<\/li>\n
      • Fast response time < 20 ms, high accuracy 0.05%<\/li>\n
      • Universal power supply: 21.6\u2013253 VAC \/ 19.2\u2013300 VDC<\/li>\n
      • Complies with NAMUR NE21<\/li>\n
      • Isolation voltage: 2.3 kVAC<\/li>\n<\/ul>\n

        \"\"<\/p>\n

        PR 4500<\/strong><\/h3>\n
          \n
        • Programming display for all devices in the 4000 \/ 9000 series and compatible 3000 series or ConfigMate 4590<\/li>\n
        • Displays values and device status<\/li>\n
        • User-friendly interface with 7 languages<\/li>\n
        • Backup memory for saving and transferring configurations<\/li>\n
        • Optional Bluetooth communication (with 4512) for data logging and iOS\/Android app support<\/li>\n
        • Optional Modbus RTU communication via RS-485 (with 4511)<\/li>\n<\/ul>\n

          \"\"<\/p>\n

          Conclusion<\/h2>\n

          The integrated level measurement and sensor wire break monitoring solution using PR 4116, 4184, and 4500 devices offers optimal performance, enabling businesses to maintain stable operations, reduce costs, and enhance system reliability.<\/p>\n

          For more detailed information, please refer to the technical documentation available on the PR electronics website or contact the official distributor.<\/p>\n

          VNTECH GROUP<\/strong> is the official distributor of PR Electronics signal converters from Denmark<\/strong>, along with various other industrial, automation, and measurement devices\u2014100% sourced from Europe.<\/p>\n

          We are committed to providing tailored consultation and optimal solutions to our valued customers. Contact us today for expert advice and comprehensive support.<\/p>\n

          Guided by our core principle of delivering only the best products, VNTECH GROUP<\/strong> is dedicated to understanding the needs and expectations of our clients. We offer installation support and practical solutions\u2014making us a trusted partner of choice for industrial enterprises.<\/p>\n

          \"B\u1ed9<\/p>\n

          Contact Information<\/h3>\n

          Currently, VNTECH GROUP<\/strong> is the exclusive authorized distributor of PR Electronics<\/strong> products in Vietnam. Reach out to us today for technical support and the most competitive pricing.<\/p>\n

          At VNTECH GROUP<\/strong>, customer satisfaction is our top priority. We are committed to delivering the highest-quality products and services to our clients.<\/p>\n","protected":false},"excerpt":{"rendered":"

          In industries where numerous tanks hold either liquids or solids, accurate level measurement is crucial for ensuring operational efficiency and safety. Equally important is the ability to monitor sensor signal wire break faults, ensuring continuous system monitoring. This article presents a device system designed to meet these objectives. System Overview The system includes three identical<\/p>\n","protected":false},"author":8,"featured_media":8661,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[205],"tags":[],"class_list":["post-8643","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog-en"],"acf":[],"yoast_head":"\nLevel Measurement and Sensor Signal Wire Break Monitoring Solution for Tank Systems - VN Tech Group JSC<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/vntechgroup.com.vn\/en\/level-measurement-and-sensor-signal-wire-break-monitoring-solution-for-tank-systems\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Level Measurement and Sensor Signal Wire Break Monitoring Solution for Tank Systems - VN Tech Group JSC\" \/>\n<meta property=\"og:description\" content=\"In industries where numerous tanks hold either liquids or solids, accurate level measurement is crucial for ensuring operational efficiency and safety. Equally important is the ability to monitor sensor signal wire break faults, ensuring continuous system monitoring. This article presents a device system designed to meet these objectives. System Overview The system includes three identical\" \/>\n<meta property=\"og:url\" content=\"https:\/\/vntechgroup.com.vn\/en\/level-measurement-and-sensor-signal-wire-break-monitoring-solution-for-tank-systems\/\" \/>\n<meta property=\"og:site_name\" content=\"VN Tech Group JSC\" \/>\n<meta property=\"article:published_time\" content=\"2025-06-17T09:18:40+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2025-06-17T09:29:11+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/06\/Automotive-Banner-Landscape-1.png\" \/>\n\t<meta property=\"og:image:width\" content=\"890\" \/>\n\t<meta property=\"og:image:height\" content=\"580\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/png\" \/>\n<meta name=\"author\" content=\"admin-nhat\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"admin-nhat\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"6 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"WebPage\",\"@id\":\"https:\/\/vntechgroup.com.vn\/en\/level-measurement-and-sensor-signal-wire-break-monitoring-solution-for-tank-systems\/\",\"url\":\"https:\/\/vntechgroup.com.vn\/en\/level-measurement-and-sensor-signal-wire-break-monitoring-solution-for-tank-systems\/\",\"name\":\"Level Measurement and Sensor Signal Wire Break Monitoring Solution for Tank Systems - VN Tech Group JSC\",\"isPartOf\":{\"@id\":\"https:\/\/vntechgroup.com.vn\/#website\"},\"primaryImageOfPage\":{\"@id\":\"https:\/\/vntechgroup.com.vn\/en\/level-measurement-and-sensor-signal-wire-break-monitoring-solution-for-tank-systems\/#primaryimage\"},\"image\":{\"@id\":\"https:\/\/vntechgroup.com.vn\/en\/level-measurement-and-sensor-signal-wire-break-monitoring-solution-for-tank-systems\/#primaryimage\"},\"thumbnailUrl\":\"https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/06\/Automotive-Banner-Landscape-1.png\",\"datePublished\":\"2025-06-17T09:18:40+00:00\",\"dateModified\":\"2025-06-17T09:29:11+00:00\",\"author\":{\"@id\":\"https:\/\/vntechgroup.com.vn\/#\/schema\/person\/493bdea7c9f970cd7ff533b1f17665c5\"},\"breadcrumb\":{\"@id\":\"https:\/\/vntechgroup.com.vn\/en\/level-measurement-and-sensor-signal-wire-break-monitoring-solution-for-tank-systems\/#breadcrumb\"},\"inLanguage\":\"en-US\",\"potentialAction\":[{\"@type\":\"ReadAction\",\"target\":[\"https:\/\/vntechgroup.com.vn\/en\/level-measurement-and-sensor-signal-wire-break-monitoring-solution-for-tank-systems\/\"]}]},{\"@type\":\"ImageObject\",\"inLanguage\":\"en-US\",\"@id\":\"https:\/\/vntechgroup.com.vn\/en\/level-measurement-and-sensor-signal-wire-break-monitoring-solution-for-tank-systems\/#primaryimage\",\"url\":\"https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/06\/Automotive-Banner-Landscape-1.png\",\"contentUrl\":\"https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/06\/Automotive-Banner-Landscape-1.png\",\"width\":890,\"height\":580},{\"@type\":\"BreadcrumbList\",\"@id\":\"https:\/\/vntechgroup.com.vn\/en\/level-measurement-and-sensor-signal-wire-break-monitoring-solution-for-tank-systems\/#breadcrumb\",\"itemListElement\":[{\"@type\":\"ListItem\",\"position\":1,\"name\":\"Trang ch\u1ee7\",\"item\":\"https:\/\/vntechgroup.com.vn\/\"},{\"@type\":\"ListItem\",\"position\":2,\"name\":\"Level Measurement and Sensor Signal Wire Break Monitoring Solution for Tank Systems\"}]},{\"@type\":\"WebSite\",\"@id\":\"https:\/\/vntechgroup.com.vn\/#website\",\"url\":\"https:\/\/vntechgroup.com.vn\/\",\"name\":\"VN Tech Group JSC\",\"description\":\"C\u00f4ng ty C\u1ed5 Ph\u1ea7n Thi\u1ebft B\u1ecb \u0110o L\u01b0\u1eddng & Van C\u00f4ng Nghi\u1ec7p Vi\u1ec7t Nh\u1eadt\",\"potentialAction\":[{\"@type\":\"SearchAction\",\"target\":{\"@type\":\"EntryPoint\",\"urlTemplate\":\"https:\/\/vntechgroup.com.vn\/?s={search_term_string}\"},\"query-input\":{\"@type\":\"PropertyValueSpecification\",\"valueRequired\":true,\"valueName\":\"search_term_string\"}}],\"inLanguage\":\"en-US\"},{\"@type\":\"Person\",\"@id\":\"https:\/\/vntechgroup.com.vn\/#\/schema\/person\/493bdea7c9f970cd7ff533b1f17665c5\",\"name\":\"admin-nhat\",\"image\":{\"@type\":\"ImageObject\",\"inLanguage\":\"en-US\",\"@id\":\"https:\/\/vntechgroup.com.vn\/#\/schema\/person\/image\/\",\"url\":\"https:\/\/secure.gravatar.com\/avatar\/c2ea641e34c60aa3e80efc1bc2d69242?s=96&d=mm&r=g\",\"contentUrl\":\"https:\/\/secure.gravatar.com\/avatar\/c2ea641e34c60aa3e80efc1bc2d69242?s=96&d=mm&r=g\",\"caption\":\"admin-nhat\"},\"url\":\"https:\/\/vntechgroup.com.vn\/en\/author\/admin-nhat\/\"}]}<\/script>\n<!-- \/ Yoast SEO plugin. -->","yoast_head_json":{"title":"Level Measurement and Sensor Signal Wire Break Monitoring Solution for Tank Systems - VN Tech Group JSC","robots":{"index":"index","follow":"follow","max-snippet":"max-snippet:-1","max-image-preview":"max-image-preview:large","max-video-preview":"max-video-preview:-1"},"canonical":"https:\/\/vntechgroup.com.vn\/en\/level-measurement-and-sensor-signal-wire-break-monitoring-solution-for-tank-systems\/","og_locale":"en_US","og_type":"article","og_title":"Level Measurement and Sensor Signal Wire Break Monitoring Solution for Tank Systems - VN Tech Group JSC","og_description":"In industries where numerous tanks hold either liquids or solids, accurate level measurement is crucial for ensuring operational efficiency and safety. Equally important is the ability to monitor sensor signal wire break faults, ensuring continuous system monitoring. This article presents a device system designed to meet these objectives. System Overview The system includes three identical","og_url":"https:\/\/vntechgroup.com.vn\/en\/level-measurement-and-sensor-signal-wire-break-monitoring-solution-for-tank-systems\/","og_site_name":"VN Tech Group JSC","article_published_time":"2025-06-17T09:18:40+00:00","article_modified_time":"2025-06-17T09:29:11+00:00","og_image":[{"width":890,"height":580,"url":"https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/06\/Automotive-Banner-Landscape-1.png","type":"image\/png"}],"author":"admin-nhat","twitter_card":"summary_large_image","twitter_misc":{"Written by":"admin-nhat","Est. reading time":"6 minutes"},"schema":{"@context":"https:\/\/schema.org","@graph":[{"@type":"WebPage","@id":"https:\/\/vntechgroup.com.vn\/en\/level-measurement-and-sensor-signal-wire-break-monitoring-solution-for-tank-systems\/","url":"https:\/\/vntechgroup.com.vn\/en\/level-measurement-and-sensor-signal-wire-break-monitoring-solution-for-tank-systems\/","name":"Level Measurement and Sensor Signal Wire Break Monitoring Solution for Tank Systems - VN Tech Group JSC","isPartOf":{"@id":"https:\/\/vntechgroup.com.vn\/#website"},"primaryImageOfPage":{"@id":"https:\/\/vntechgroup.com.vn\/en\/level-measurement-and-sensor-signal-wire-break-monitoring-solution-for-tank-systems\/#primaryimage"},"image":{"@id":"https:\/\/vntechgroup.com.vn\/en\/level-measurement-and-sensor-signal-wire-break-monitoring-solution-for-tank-systems\/#primaryimage"},"thumbnailUrl":"https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/06\/Automotive-Banner-Landscape-1.png","datePublished":"2025-06-17T09:18:40+00:00","dateModified":"2025-06-17T09:29:11+00:00","author":{"@id":"https:\/\/vntechgroup.com.vn\/#\/schema\/person\/493bdea7c9f970cd7ff533b1f17665c5"},"breadcrumb":{"@id":"https:\/\/vntechgroup.com.vn\/en\/level-measurement-and-sensor-signal-wire-break-monitoring-solution-for-tank-systems\/#breadcrumb"},"inLanguage":"en-US","potentialAction":[{"@type":"ReadAction","target":["https:\/\/vntechgroup.com.vn\/en\/level-measurement-and-sensor-signal-wire-break-monitoring-solution-for-tank-systems\/"]}]},{"@type":"ImageObject","inLanguage":"en-US","@id":"https:\/\/vntechgroup.com.vn\/en\/level-measurement-and-sensor-signal-wire-break-monitoring-solution-for-tank-systems\/#primaryimage","url":"https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/06\/Automotive-Banner-Landscape-1.png","contentUrl":"https:\/\/vntechgroup.com.vn\/wp-content\/uploads\/2025\/06\/Automotive-Banner-Landscape-1.png","width":890,"height":580},{"@type":"BreadcrumbList","@id":"https:\/\/vntechgroup.com.vn\/en\/level-measurement-and-sensor-signal-wire-break-monitoring-solution-for-tank-systems\/#breadcrumb","itemListElement":[{"@type":"ListItem","position":1,"name":"Trang ch\u1ee7","item":"https:\/\/vntechgroup.com.vn\/"},{"@type":"ListItem","position":2,"name":"Level Measurement and Sensor Signal Wire Break Monitoring Solution for Tank Systems"}]},{"@type":"WebSite","@id":"https:\/\/vntechgroup.com.vn\/#website","url":"https:\/\/vntechgroup.com.vn\/","name":"VN Tech Group JSC","description":"C\u00f4ng ty C\u1ed5 Ph\u1ea7n Thi\u1ebft B\u1ecb \u0110o L\u01b0\u1eddng & Van C\u00f4ng Nghi\u1ec7p Vi\u1ec7t Nh\u1eadt","potentialAction":[{"@type":"SearchAction","target":{"@type":"EntryPoint","urlTemplate":"https:\/\/vntechgroup.com.vn\/?s={search_term_string}"},"query-input":{"@type":"PropertyValueSpecification","valueRequired":true,"valueName":"search_term_string"}}],"inLanguage":"en-US"},{"@type":"Person","@id":"https:\/\/vntechgroup.com.vn\/#\/schema\/person\/493bdea7c9f970cd7ff533b1f17665c5","name":"admin-nhat","image":{"@type":"ImageObject","inLanguage":"en-US","@id":"https:\/\/vntechgroup.com.vn\/#\/schema\/person\/image\/","url":"https:\/\/secure.gravatar.com\/avatar\/c2ea641e34c60aa3e80efc1bc2d69242?s=96&d=mm&r=g","contentUrl":"https:\/\/secure.gravatar.com\/avatar\/c2ea641e34c60aa3e80efc1bc2d69242?s=96&d=mm&r=g","caption":"admin-nhat"},"url":"https:\/\/vntechgroup.com.vn\/en\/author\/admin-nhat\/"}]}},"_links":{"self":[{"href":"https:\/\/vntechgroup.com.vn\/en\/wp-json\/wp\/v2\/posts\/8643"}],"collection":[{"href":"https:\/\/vntechgroup.com.vn\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/vntechgroup.com.vn\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/vntechgroup.com.vn\/en\/wp-json\/wp\/v2\/users\/8"}],"replies":[{"embeddable":true,"href":"https:\/\/vntechgroup.com.vn\/en\/wp-json\/wp\/v2\/comments?post=8643"}],"version-history":[{"count":4,"href":"https:\/\/vntechgroup.com.vn\/en\/wp-json\/wp\/v2\/posts\/8643\/revisions"}],"predecessor-version":[{"id":8662,"href":"https:\/\/vntechgroup.com.vn\/en\/wp-json\/wp\/v2\/posts\/8643\/revisions\/8662"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/vntechgroup.com.vn\/en\/wp-json\/wp\/v2\/media\/8661"}],"wp:attachment":[{"href":"https:\/\/vntechgroup.com.vn\/en\/wp-json\/wp\/v2\/media?parent=8643"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/vntechgroup.com.vn\/en\/wp-json\/wp\/v2\/categories?post=8643"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/vntechgroup.com.vn\/en\/wp-json\/wp\/v2\/tags?post=8643"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}