{"id":8687,"date":"2025-06-26T07:16:45","date_gmt":"2025-06-26T07:16:45","guid":{"rendered":"https:\/\/vntechgroup.com.vn\/?p=8687"},"modified":"2025-06-26T07:33:37","modified_gmt":"2025-06-26T07:33:37","slug":"sensor-combination-for-efficient-level-control-in-the-eps-industry","status":"publish","type":"post","link":"https:\/\/vntechgroup.com.vn\/en\/sensor-combination-for-efficient-level-control-in-the-eps-industry\/","title":{"rendered":"Sensor combination for efficient level control in the EPS industry"},"content":{"rendered":"
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A distinguished expanded polystyrene (EPS) manufacturer was facing unique challenges with their level instrumentation due to the specific characteristics of these materials. The very low bulk densities of these products, combined with their particular storage conditions, made it difficult for traditional level sensors to accurately detect and measure levels. To address this issue, UWT provided a unique and effective solution by installing two different level sensors: a rotating paddle from the\u00a0Rotonivo\u00ae series<\/a><\/span>\u00a0and a\u00a0vibrating fork Vibranivo\u00ae<\/a><\/span>.<\/p>\n

Integration of rotary paddle level switch and vibrating fork with vibrasil 90 for precise monitoring in EPS and material silos<\/h3>\n

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The Challenge: Particular material properties and storage conditions\u00a0<\/strong><\/p>\n

In an expanded polystyrene (EPS) production plant, two major challenges needed to be addressed for effective and reliable operation. Firstly, EPS has a very low bulk density, causing the material to settle and compress at the bottom of the silos. This compression can create a denser and more compacted layer, which facilitates the operation of certain types of level sensors. However, as the level of the material rises, the density and compression decrease, so sensors with high contact sensitivity are needed. Secondly, EPS products are processed and stored in fabric silos. This flexibility complicates the installation of traditional level sensors, as the weight of these devices can make them unstable and cause sagging, leading to measurement errors.<\/p>\n

The Solution: Integrating rotary paddle and vibrating fork technologies\u00a0<\/strong><\/p>\n

To address these challenges, UWT Level Controls implemented a unique and effective solution by installing two types of level sensors: one with a rotating paddle and the other with a vibrating fork.<\/p>\n

For low-level detection, the Rotonivo\u00ae<\/sup>\u00a04001 sensor was selected for its capability to operate effectively in conditions with lower bulk densities. The sensor’s rotating paddle can reliably detect material presence at lower levels of the silo, where material density and compression provide adequate resistance. Additionally, its plastic housing and special rubber paddle make it a very lightweight sensor, perfect for mounting at low levels and reducing sag in cloth bins.<\/p>\n

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For high-level detection, the Vibranivo\u00ae 6020 was installed to ensure accurate and reliable level detection at the top of the silo, where the material density is even lower. Enhanced with a Vibrasil 90, this sensor can detect EPS grinds with a bulk density of less than 1 lb\/ft\u00b3 (~16 g\/l). The vibrating fork technology offers faster response times and tip sensitivity, optimizing production efficiency by providing quick responses at high-level marks.<\/p>\n

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Tailored solutions for diverse applications<\/strong><\/p>\n

Through the integration of the Rotonivo\u00ae<\/sup>\u00a04001 and Vibranivo\u00ae<\/sup>\u00a06020 sensors, UWT has once again demonstrated its dedication to overcoming industry challenges. By addressing the unique characteristics of EPS materials and the complexities of fabric silo environments, UWT has provided a tailored solution that ensures precise monitoring and control of material levels in diverse operational conditions. This dual sensor approach not only enhances reliability and accuracy but also underscores UWT’s commitment to advancing technology for effective industrial solutions.<\/p>\n

Conclusion<\/strong><\/h2>\n


VNTECH GROUP provides UWT level measurement devices that can meet the majority of industrial applications, adhering to European standards for high accuracy and offering a warranty of up to 5 years \u2014 giving customers peace of mind for long-term usage.<\/p>\n

To meet such demands, we offer UWT level sensors that are suitable for a wide range of industrial applications, built to European standards for high precision, and supported by a warranty of up to 5 years to ensure reliable, long-term operation.<\/p>\n

Guided by our core principle of delivering only the best products to our customers, VNTECH GROUP continuously listens and understands the needs and expectations of our clients. Installation support and optimal solution consulting are among the top reasons customers choose to partner with us.<\/p>\n

Contact<\/strong>
Currently, VNTECH GROUP is the exclusive distributor of UWT level measurement products in Vietnam. Please contact us for dedicated support and the most competitive pricing.<\/p>\n

At VNTECH GROUP, customer satisfaction is our top priority. We are committed to delivering the highest quality products and services to our valued clients.<\/p>\n

Contact us today to find the optimal solution for your requirements \u2014 with the most competitive pricing on the market.<\/p>\n<\/div>\n<\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"

A distinguished expanded polystyrene (EPS) manufacturer was facing unique challenges with their level instrumentation due to the specific characteristics of these materials. The very low bulk densities of these products, combined with their particular storage conditions, made it difficult for traditional level sensors to accurately detect and measure levels. To address this issue, UWT provided<\/p>\n","protected":false},"author":8,"featured_media":8695,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[209],"tags":[],"class_list":["post-8687","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-solutions"],"acf":[],"yoast_head":"\nSensor combination for efficient level control in the EPS industry - VN Tech Group JSC<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/vntechgroup.com.vn\/en\/sensor-combination-for-efficient-level-control-in-the-eps-industry\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Sensor combination for efficient level control in the EPS industry - VN Tech Group JSC\" \/>\n<meta property=\"og:description\" content=\"A distinguished expanded polystyrene (EPS) manufacturer was facing unique challenges with their level instrumentation due to the specific characteristics of these materials. 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